Alloy Steel

Alloy steels provide heat-treatable strength for demanding mechanical parts.

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Plan strength, treatment and final dimensions together

For an alloy-steel component, bring Aria the grade, required treatment, hardness and critical dimensions as one brief. We help you discuss the manufacturing and inspection requirements against the finished condition. Property values from different treatment states should remain attached to those states when comparing options.

Material options

PropertyDetails
ColorsSteel gray, Black oxide
Special propertiesQuenched-and-tempered or nitrided conditions must be specified. The supplied overview gives approximately 28–55 HRC across different treatments, not one universal hardness.

Detailed values describe 4140 / SCM440 chromium-molybdenum steel, annealed to quenched and tempered. Family ranges are broader selection references and may include different grades or reinforcement levels. Confirm the selected grade, condition and test method for your part. Melting temperature is not a working-temperature limit; use the mill certificate for the specified alloy and temper.

Material properties

PropertyMetricImperialTest method / conditions
Density7.85 g/cm³0.284 lb/in³Reference: 4140 / SCM440 chromium-molybdenum steel, annealed to quenched and tempered
Tensile Strength UTS690~1080 MPa100~160×10³ psiASTM A29 · Annealed to quenched and tempered · Reference: 4140 / SCM440 chromium-molybdenum steel, annealed to quenched and tempered
Yield Strength590~990 MPa85~140×10³ psiASTM A29 · Annealed to quenched and tempered · Reference: 4140 / SCM440 chromium-molybdenum steel, annealed to quenched and tempered
Elongation11~26 %11~26 %ASTM A29 · Depends on temper / condition · Reference: 4140 / SCM440 chromium-molybdenum steel, annealed to quenched and tempered
Brinell Hardness200~310 HB200~310 HBAnnealed to quenched and tempered · Reference: 4140 / SCM440 chromium-molybdenum steel, annealed to quenched and tempered
Elastic Modulus190 GPa27×10⁶ psiReference: 4140 / SCM440 chromium-molybdenum steel, annealed to quenched and tempered
Shear Strength410~660 MPa60~96×10³ psiDepends on temper / condition · Reference: 4140 / SCM440 chromium-molybdenum steel, annealed to quenched and tempered
Fatigue Strength360~650 MPa53~94×10³ psiDepends on temper / condition · Reference: 4140 / SCM440 chromium-molybdenum steel, annealed to quenched and tempered
Thermal Conductivity43 W/m·K25 BTU/h·ft·°FRoom temperature · Reference: 4140 / SCM440 chromium-molybdenum steel, annealed to quenched and tempered
CTE13 µm/m·K7.2 µin/in·°FReference: 4140 / SCM440 chromium-molybdenum steel, annealed to quenched and tempered
Specific Heat470 J/kg·K0.11 BTU/lb·°FReference: 4140 / SCM440 chromium-molybdenum steel, annealed to quenched and tempered
Melting Range1420~1460 °C2580~2660 °FSolidus–liquidus · Reference: 4140 / SCM440 chromium-molybdenum steel, annealed to quenched and tempered

Material family ranges — selection reference

PropertyFamily reference
Material classSteel
Density (g/cm³)7.8–7.9
Tensile strength (MPa)650–1300
Elongation at break (%)8–25
Elastic modulus (GPa)190–210
HardnessHB 200–400
Temperature reference (°C)Melting point 1420–1460

Product standards and grade references

Standard or designationScope and selection notes
ASTM A29 / A29MGeneral requirements for hot-wrought carbon and alloy steel bars.
AMS 6349SAE 4140 steel bars in the normalized condition. This does not specify every 4140 heat-treatment condition.
Cr-Mo grade comparisonAISI 4140; JIS SCM440; EN 42CrMo4 / 1.7225; GB 42CrMo. Confirm composition limits, section size and heat treatment.
Before orderingGrade names listed for comparison are not a blanket equivalence declaration. Agree the product standard, edition, delivery condition and required certificate before approving a substitution.

Advantages and considerations

Load & part geometry

Advantages

Good hardenability, strength, toughness and fatigue behavior. Quenching and tempering allow different strength/hardness combinations; nitriding can improve the surface.

Temperature exposure

Material limitations

Poor inherent corrosion resistance and difficult cutting after hardening. Welding needs a suitable preheat/postheat procedure.

Applications

Typical applications

Loaded shafts, gears, spindles, high-strength bolts, connecting rods, tooling, hydraulic parts and automotive/oilfield components.

Design considerations

Processing options

Rough-machine annealed or normalized stock, apply the specified heat treatment, then finish-machine or grind. Hardened stock may need CBN tooling or grinding.

Finishing options

Quenching/tempering and nitriding; nickel/chrome plating, black oxide, phosphate, paint and zinc-flake corrosion protection.

Grade and finish combinations

Confirm heat-treatment hardness before quoting. Welding may need preheat in the supplied 170–350°C reference range and suitable postheat, depending on the procedure. Alternatives include 4340, carburizing grade 8620 and 4130.

Color and grade options

Natural steel gray. Black oxide, nickel/chrome plating, phosphate or paint.

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